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High Pressure Ball Valve Manufacturer

High Pressure Ball Valve Manufacturer

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1.Specification
Size: 2"-24"
Pressure: 1500LB-2500LB
Body Material: WCB, WC6, WC9, CF8, CF8M, CF3, CF3M, CN7M, LC1, LC2, LC3, LCB, LCC, Monel, 20# Alloys, 4A, 5A, C95800, C95500, A105, F304, F304L, F316, F316L, LF1, LF2, LF3, LF9, F51, F53, F11, F22, etc.
Seal Material: PEEK, RPTFE, PTFE, DEVLON, HNBR, NYLON, AFLAS, STELLITE,etc.
Connection Type: Flanged, Butt Welded, Socket Welded, NPT
Operation: Hand lever, gear operated, pneumatic, motorized
Face to Face Dimension: ASME B16.10
Flange End Dimension: ASME B16.5
Butt Welded Dimension: ASME B16.25
Design and Manufacture: API 6D
Test Standard: API 598, API 607, API 6FA, ISO 15848-1-2
2.Features

Bolted body, split body, compact structure

Suitable for high pressure up to 3000LB

Metal to metal seat are adopted to fulfill better sealing performance under high pressure.

Sealant injection in seat and stem; body is with cavity relief hole

Bidirectional: no flow direction restriction for installation

By choosing different materials, it can be applied to water, steam, oil, nitric acid, acetic acid, strong oxidizing medium, urea, and other media.

3.FAQ
Can You use a Ball Valve For Minor Flow Control?

Ball valves can be used for minor flow control, but their linear flow characteristics may make them less suitable than other types of valves such as globe valves or needle valves. Ball valves have a relatively quick opening and closing action, and the flow rate through the valve is directly proportional to the degree of valve opening. This can make it challenging to control flow accurately, especially when fine adjustments are required, ball valve manufacture.

However, ball valves are suitable for applications where moderate flow control is required, such as in on/off applications, isolation, or where the flow rate does not need to be precisely controlled. In addition, ball valves are often preferred in applications where low pressure drop and low torque are important, as they offer low resistance to flow and require minimal force to operate.

If precise flow control is required, then a ball valve may not be the best choice. In such cases, globe valves or needle valves, which offer more precise control over the flow rate, may be a better option. It's always essential to consider the specific application requirements when selecting a valve to ensure that it will provide reliable and accurate control over the flow rate, gate valve manufacture.

Does It Matter What Direction You Install a Ball Valve?

In general, ball valves can be installed in any orientation, which means that the direction of installation does not matter as long as the flow direction is correct. However, there are some specific cases where the direction of installation may be important:

For lever-operated ball valves, the lever should be installed in a position that allows for easy operation. In some cases, this may require a specific direction of installation to ensure that the lever is accessible and easy to turn, bronze valve.

For ball valves that are used in high-pressure applications, the manufacturer's instructions may specify a specific direction of installation to ensure that the valve is capable of withstanding the pressure.

For ball valves that are used in applications where there is a risk of fluid or gas buildup in the cavity behind the ball, the manufacturer's instructions may specify a specific direction of installation to ensure that the cavity is positioned correctly to prevent buildup.

In general, it is always recommended to follow the manufacturer's instructions for installation to ensure that the valve operates correctly and safely. If there are no specific instructions, the ball valve can be installed in any orientation as long as the flow direction is correct, api 6d ball valve.

What is a Cavity Filled Ball Valve?

A cavity filled ball valve is a type of ball valve that is designed to prevent the accumulation of fluid or gas in the cavity or space behind the ball when the valve is in the closed position. In a standard ball valve, the space behind the ball is known as the "cavity" or "dead space," and it can trap fluids or gases that may cause contamination, corrosion, or damage to the valve, forged ball valve.

To address this issue, cavity filled ball valves are designed with a cavity filler or an injection port that allows the cavity to be filled with a sealing material or a lubricant. The cavity filler can be a soft material such as Teflon or graphite, or it can be a hard material such as metal or ceramic, depending on the application requirements.

The sealing material or lubricant used to fill the cavity helps to prevent the accumulation of fluid or gas and reduces the risk of contamination, corrosion, or damage to the valve. In addition, cavity filled ball valves may also be designed with a self-draining feature to ensure that any residual fluid or gas is completely drained from the valve body when the valve is closed.

Cavity filled ball valves are commonly used in applications where cleanliness, hygiene, and reliability are critical, such as in the food and beverage industry, pharmaceuticals, and chemical processing. They are also used in applications where the fluid or gas being controlled is hazardous or corrosive and could cause damage to the valve or the surrounding equipment, carbon steel gate valves.

What is The Pressure Rating Of a Ball Valve?

The pressure rating of a ball valve depends on several factors, including the size, materials, design, and operating conditions of the valve. Generally, ball valves are rated for a maximum working pressure (MWP) and a maximum temperature.

The MWP of a ball valve is the maximum pressure that the valve can safely handle under normal operating conditions. This rating is typically expressed in pounds per square inch (psi) or bar, and it varies depending on the size and materials of the valve. For example, a small ball valve designed for low-pressure applications might have an MWP of 150 psi, while a larger ball valve designed for high-pressure applications could have an MWP of 10,000 psi or more.

It's important to note that the MWP of a ball valve is not the same as its burst pressure or maximum allowable working pressure (MAWP). The burst pressure is the pressure at which the valve will fail catastrophically, while the MAWP is the maximum pressure that the valve can handle over its entire service life, high temperature gate valves.

When selecting a ball valve, it's essential to consider the maximum pressure and temperature of the application and choose a valve with a suitable pressure rating.

Why is There a Hole In a Ball Valve?

A ball valve is a type of valve used to control the flow of fluids or gases through a pipe or tubing system. It is named for the ball-shaped disc that rotates inside the valve body to open or close the flow passage.

The hole in a ball valve, known as the "port," is used to regulate the flow of fluid or gas through the valve. When the valve is open, the port allows the fluid or gas to flow through the valve body and out of the other end. When the valve is closed, the port is aligned with the valve body, blocking the flow of fluid or gas.

A high-pressure ball valve typically has a relief hole to prevent damage to the valve and the system it is a part of in the event of overpressure. In high-pressure systems, pressure can build up quickly and unexpectedly, and if the valve is unable to handle the pressure, it can cause the valve to fail or even rupture. The relief hole provides a safety feature by allowing excess pressure to escape, reducing the risk of damage to the valve and the system it is a part of.

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